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Digital Finishing

Digicon Series 3

Digicon Series 3

For over 15 years, Digicon digital finishing equipment has been a clear market leader, with over 1000 machines installed worldwide. We have distilled what we have learned into the design and development of our Digicon Series 3 equipment. Able to work faster, and capable of adding an even wider range of valuable finishes to labels, packaging, shrink sleeves and cartons.

Accurate - built with precision to ensure consistent results.
Flexible - with modules and options to give you a competitive edge.
Easy-to-use - with intuitive controls and low-cost maintenance.

Digicon Lite 3

The Digicon Lite 3 is an entry level, compact digital finishing system built to the same, exacting standards as the larger, market leading Digicon Series 3. Capable of running at 64 metres per minute in semi rotary, it can operate in line (right to left only) or stand-alone.

Cold foiling - produces a great, foil finish with a standard, flexo plate.
Super varnish - produces a premium, high gloss finish.
Autoslit with label gap sensor - saves time by automatically setting knives.

Digilase Series 3

Digilase Series 3

The Digilase Series 3 is an innovative digital finishing machine, with state of the art laser cutting technology. Traditional die cutting tools are not required, which saves capital investment, set up time, waste, storage space and the need for heavy manual lifting.

This means that both short and long runs can be processed quickly, so that you could offer same day delivery for a wide range of labels.

Easy to use - with an intuitive touch screen control, simply download the file from the pre-press department and the Digilase Series 3 is ready to start producing.
Time saving - there’s no need to stop the machine to change dies between jobs, back scoring and slitting knives can be, as an option, automatically set too, enabling changeovers to take place on the fly.
Precise - can produce intricate shapes, fine contours, sharp corners and through cutting, with pin-point accuracy and minimal wastage.

Digicon 3000

The Digicon 3000 is a uniquely versatile 762mm (30”) finishing line, for digitally printed self adhesive labels, shrink sleeves, flexible packaging and point of sale materials.

Fast - maximum speed full rotary – 100m/minute (300ft/minute). Maximum speed semi-rotary – 65m/minute (215ft/minute).
Accurate - semi-rotary print and die cutting operation, re-registers every repeat.
Versatile - UV, water or solvent-based inks; substrates ranging from 12-600 microns (4-24pt).

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Turret Rewinders

ECTR

The Vectra ECTR is our entry level, 4 spindle turret rewinder, which is perfect for re-winding standard self-adhesive labels. It is also fully upgradable with a wide range of options, including automatic core loading, finished roll closure with print and apply label application, and our own fleyeVision 100% camera inspection system.

Compact unwind - for off-line operation, a space-saving 1000mm diameter, braked unwind unit is available, with an integral roll lift, electronic web guide, adjustable splice table with clamps and auto-lift scissor slitting unit, complete with five sets of rotary knives.
Automatic core loading - enables cores to be positioned automatically and accurately onto the rewind shaft, supplied with a storage tower or automatic bowl feeder for small cores.
Omega/Vectra interface - allows the operator to run an Omega converting line and a turret rewinder simultaneously, with the use of a single handset.

ECTRS

The Vectra ECTRS is a 4 spindle turret rewinder, with a built-in slitting module. Customers can choose from a wide range of options including automatic core loading, finished roll label application and our own fleyeVision 100% camera inspection system to suit individual needs.

Unwind module - for off-line operation, customers can choose an unwind module with roll lifters and a web guide.
Automatic core loading - enables cores to be positioned automatically and accurately onto the rewind shaft, supplied with a storage tower or automatic bowl feeder for small cores.
Omega/Vectra interface - allows the operator to run an Omega converting line and a turret rewinder simultaneously, with the use of a single handset.

HDTR

The HDTR is a 4 spindle turret rewinder, specifically designed to rewind large diameter rolls and heavy duty substrates. Capable of rewinding finished rolls of up to 500mm in diameter, it can run in-line with a range of roll-to-roll printing presses, without any mechanical or electrical interfacing.

Compact unwind - for off-line operation, a space-saving 1000mm diameter, braked unwind unit is available, with an integral roll lift, electronic web guide, adjustable splice table with clamps and auto-lift scissor slitting unit, complete with five sets of rotary knives.
Automatic core loading - enables cores to be positioned automatically and accurately onto the rewind shaft, supplied with a storage tower or automatic bowl feeder for small cores.
Omega/Vectra interface - allows the operator to run an Omega converting line and a turret rewinder simultaneously, with the use of a single handset.

SGTR AutoSet

Over the last 20 years, we have pioneered the development of glueless turret rewinders and today, our Vectra SGTR remains unchallenged in the market place. With fully automatic changeover, the new AutoSet Vectra SGTR saves hours of costly set up and changeover time. Simply enter the outside core diameter into the system’s intuitive touchscreen, and all the mechanical positions will be precisely set up – ready for the next job.

Easy-to-use - automatic set up and changeover features, mean that less training is required.
Versatile - runs in-line with most printing presses or converters, or off-line with a stand alone unwind/slitting unit.
Flexible - with no glue to consider, timing issues are reduced - you can pause the machine if you need to.

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Inspection Slitter Rewinders

Omega SRI

The Omega SRI is a powerful, efficient and versatile label finishing system, which offers three high speed functions: slitting, rewinding and inspection.

Versatility - ideal for a wide range of applications and materials.
Advanced servo technology - ensures perfect web control, with adjustable web tension and integrated web guide.
Quick set up and change over - JDF/JMF ready with pre-defined jobs and job repeat functions; easy to adjust knives on slide out shafts.

Omega 150

The Omega 150 is a compact, bi-directional, single lane, inspection slitter rewinder.

Accurate - 100% of errors are detected, corrected and re-inspected.
Precise - with metre count, label count and diameter reconciliation.
Versatile - integrated controller for back and front side printing, adjustable web tensions.

Omega 510

The Omega 510 is a versatile uni or bidirectional rewinder and inspection system.

Automatic workflow - quick to set up, easy to operate and timesaving.
Choice of scissor, razor or crush knife slitting - with range of cutting options – for any application.
Web guides at unwind and rewind - for accurate web handling.

Omega 2010/3010

The Omega 2010/3010 is the solution you need if you want to inspect, rewind, print and cut in one, timesaving operation.

Ink jet numbering - fully integrated and easy to set up.
Choice of fleyeVision 100% print, UV barcode, ultraviolet and braille inspection - to meet your quality assurance requirements.
Optional fleyeVision OCR - camera inspection of the back side numbering.

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Conventional Converting

Converter

Our Converter Series 3 is a fully modular converting line, which can be customised to meet your individual needs. Whatever your customers require, this system can provide - from rotary die cutting, flexo printing, inkjet printing and laminating to hot and cold foil applications.

Unwinds - available to handle 700mm, 1000mm and 1250mm diameter rolls.
Rotary die cutting and sheeting unit - with matrix rewind.
Flexographic coating and printing units - to deliver high quality results.

RTS Sheeter

The RTS is a servo driven sheeter with a guillotine style cutting action; it is available in three web widths 330mm, 430mm & 530mm and can cut to mark, to length or to interlabel gap with an accuracy of +/-0.15mm.

Easy-to-use - with intuitive, multilingual touchscreen control.
Waste reducing - the RTS will stop automatically, when the job is complete.
Efficient operation - due to automated make ready control and a speed control function with automated speed limitation. Also included is a configurable missing registration mark window.

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Camera Inspection

fleyeVision

Our fleyeVision 100% print inspection system guarantees perfect results, prevents costly customer rejections and delivers an impressive return on investment.

High speed digital cameras - for accurate, real time identification of faults.
Flexible - inspection parameters can be fine tuned to meet your needs, then saved for future reference.
Easy to use - via intuitive touch screen control.

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Specialist Equipment

Booklet

The Omega B5010 is a modular system which can process up to 36,000 booklet labels per hour. Equipped with a booklet label feeding system, it can handle booklets ranging in length from 25mm to 80mm, and in width from 280mm to 320mm, and switches effortlessly between them. Booklets can contain up to 56 sheets – 112 pages – and be secured by hot or cold glue as well as by lamination, depending on your need.

Servo-controlled registration - guarantees high output and positioning accuracy of +/- 0.5mm for the booklet.
Versatile - the distance between each booklet and repeat lengths can easily be adjusted.
Precurling system - an option for booklets which are to be applied to cylindrical containers.

Ti200 RFID Tag Insertion

Ti200 RFID Tag Insertion

The Omega Ti200 is an entry level machine which will enable you to produce radio frequency identification (RFID) and electronic article surveillance (EAS) labels.

It is designed to take rolls of printed die cut labels and insert smart RFID or EAS tags (or a range of other inserts) in a single pass. Single lane, low cost and easy to use, it makes smart label production available to any label production or converting business.

Fast - 1000 label insertions per minute.
Touch screen operation - easy to use and intuitive.
Anti-static technology - to limit dust attraction and reduce cleaning.

RFID Converting Lines

RFID Converting Lines

Omega Converting Lines are custom built for high volume radio frequency identification (RFID) and electronic article surveillance (EAS) label production.

Digital Print

Our digital print converting machine has been developed to meet a very specific requirement – the need to apply variable data to labels.

Labels used in clinical trails, for inventory purposes and security applications, as well as for advertising games, tickets, tags, plastic cards and direct mail materials, require individual information to be printed on each.

Servo driven technology, advanced engineering, advanced SPS/PC control - easy-to-use, smooth and reliable operation.
Big reverse rollers - allow the printing of booklets.
Print drum - ensures perfect material handling, together with compact printing and drying.

Everything you need...
...from the best in the business

We don’t specialise in just one aspect of finishing – we can help with it all. Choose ABG if you are looking for:

Market-leading equipment
A fully integrated solution
A single supply partner
Unrivalled after sales service

Service & Support

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Your reputation in our hands

Your customers depend on you to deliver the very highest quality, in full and on time. Nothing else will do. Your reputation depends on it and our equipment will not let you down.

How can we be sure? That’s easy. Our equipment is unrivalled because it has been tried and tested over 60 years…

About Us

Welcome to our world of finishing